PLC Programming & Integration

Core Competencies:

Adherence to Global Standards

Our programming philosophy is rooted in established, verifiable industry standards, ensuring maximum robustness, maintainability, and interoperability across global deployments.

IEC 61131-3 Compliance: Expertise in all mandated programming languages: Structured Text (ST) for complex algorithms, Ladder Diagram (LD) for discrete logic, and Function Block Diagram (FBD) for graphical control flow.
ISA-88 (Batch Control) & ISA-95 (Enterprise-Control Integration): Design and implementation of modular, object-oriented code structures for reusable Units and seamless vertical integration (MES/ERP layers).
NAMUR NE 107 Diagnostic Philosophy: Implementation of advanced fault diagnostics using standardised status classifications for effective HMI/SCADA alarm management.

Deep Technical Expertise

Multi-Vendor Hardware & Software Stack

We possess certified and deep field experience across a full spectrum of control system manufacturers, enabling platform-agnostic integration and optimisation.

Vendor / Platform	Key Product Lines & Technical Focus Area	Protocols / Networks Mastered
Rockwell Automation	ControlLogix/CompactLogix, Studio 5000, CIP Motion, GuardLogix Safety, PlantPAx.	EtherNet/IP (DLR), ControlNet.
Siemens	SIMATIC S7-1500/1200, TIA Portal, Profinet IRT/RT Configuration, Process Safety (F-Systems).	PROFINET, PROFIBUS, OPC UA.
Schneider Electric	Modicon M580/M340, EcoStruxure Automation Expert (Universal Automation).	Modbus TCP/RTU, CANopen.
Emerson	DeltaV DCS, PACSystems Rx3i/Rx7i (GE Intelligent Platforms).	Foundation Fieldbus, HART, PROFINET.
Honeywell	Experion PKS (DCS), Safety Manager, C300/C50 controllers.	Proprietary Protocols, OPC DA/UA.
Yokogawa	CENTUM VP (DCS), ProSafe-RS (Safety Instrumented System).	Vnet/IP.
Omron	NJ/NX Controllers, Sysmac Studio, Integrated Safety & Vision.	EtherCAT, EtherNet/IP.
Altus	DCD/DCS Controllers, CLP Series, HARP I/O.	Modbus, Profibus DP.
Ignition by Inductive Automation	SCADA/HMI Development, SQL Integration, Perspective & Vision modules.	MQTT (Sparkplug B), SQL, Web Services.
General Electric (GE)	See Emerson PACSystems Rx3i/Rx7i for current support.	SRTP, EGD.

Technical Highlight

We utilise Source Control Management (SCM) (e.g., Git) for collaborative PLC project file versioning, ensuring full auditability and structured code development across disparate platforms.

System Integration & High-Speed Data Architecture

Our solutions focus on high-speed data integrity, secure vertical connectivity, and scalable industrial data architecture (IDA).

SCADA/HMI and Visualization

High-Performance HMI (HPHMI)

Design principles following the ASM Consortium guidelines, emphasising operator situational awareness, alarm rationalisation, and effective data presentation.

Data Aggregation

Seamless integration of disparate control systems into a unified HMI using platforms such as Ignition or centralised DCS (DeltaV, Experion PKS).

IIoT & Enterprise Integration (OT-IT Bridge)

Secure Protocol Conversion

Utilising industrial gateways and edge devices to convert proprietary PLC protocols (e.g., DF1, SRTP) into standardised IT protocols.

Data Transport

Implementation of MQTT (Sparkplug B) for efficient, stateful, and bandwidth-optimised data transmission to MES and cloud environments (AWS IoT, Azure IoT).

Cybersecurity

Segmentation of OT and IT networks and deployment of hardened control systems per IEC 62443 guidelines, with a focus on Defence-in-Depth strategies.

We handle technically demanding applications requiring specialised algorithms and certified validation processes:

Motion and Robotics

Implementing synchronised motion control (e.g., CIP Motion, EtherCAT) and seamless integration with industrial robot controllers via a fieldbus.

Process Control Loops

Advanced PID control implementation, including cascade, ratio, and model predictive control (MPC) strategies for continuous processes.

Functional Safety Systems

Design, validation, and programming of certified safety PLCs (SIL 2/3, Category 3/4) to meet ISO 13849 and IEC 62061 standards.

Partner with Certified Automation Experts

We deliver functionally complete, technically validated, and fully documented control systems across all major vendor ecosystems.