Project Details

Customer intends to develop a backup SCADA system for their existing calender machine to ensure uninterrupted production and data availability. The system must replicate the key functions of the primary SCADA, specifically focusing on recipe management, process monitoring, and quality analysis.
The backup SCADA should be capable of:
Storing and managing production recipes for the calender process Capturing and analyzing critical process parameters for quality assurance Statistical process control charts Reports

Solution

  • Apeiron delivered a complete backup SCADA system for the calender machine with comprehensive monitoring, control, and reporting capabilities. The system was engineered to operate seamlessly alongside the existing SCADA with synchronized functionality and recipe control.
  • Key Features Delivered:
  • Dashboard Screen for real-time machine, process monitoring and Historical Trends
  • Recipe Management with the capability to switch recipes between the existing SCADA and the new backup SCADA
  • Alarm Management & Reporting
  • Statistical Process Control (SPC) Charts to monitor critical parameters and evaluate product quality trends
  • Flexible Report Export Options including Excel, CSV, and PDF formats

Benefits

  • Separate system for Quality Team for Recipe Management and Quality Charts